Facility and Equipment

Physical Plant	Size
Primary Manufacturing Area	15,000 sq. ft.
Secondary Manufacturing Area	2,400 sq. ft.
Office Area	3,000 sq. ft.

Equipment

CNC MULTI-TASKING MACHINING

Machine	RPM	Other Features	Max. Thru Capacity, inches	Max. Part Length, inches	Max. Diameter, inches
(4) DMG Mori/Seiki NLX2500SY/700 Twin Spindle CNC Lathe/Mill 25 H.P. Main Spindle, 15 H.P. Second Spindle	12 Turret: 10,000	Live Tooling	3.15	27.7	10.8
DMG Mori/Seiki NLX2500 Single Spindle CNC Lathe/Mill 25 H.P. Main Spindle	12 Turret: 10,000	Live Tooling	3.15	27.7	10.8
Willemin-Macodel 508MT2-300 5-Axis Machining Center 72 Tool Magazine Fanuc 6-Axis Robot Cell	Main Spindle: 42,000 Turn-Spindle: 3,000 Sub-Spindle: 8,000	Gear Hobbing Capability	2.56	9.8	4.0
Willemin-Macodel 508MT2-400 5-Axis Machining Center 72 Tool Magazine Fanuc 6-Axis Robot Cell	Main Spindle: 42,000 Turn-Spindle: 3,000 Sub-Spindle: 8,000	Gear Hobbing Capability	2.56	13.7	4.0
Citizen Miyano BNX-51MSY Two Spindle CNC Lathe/Mill Clear Shift Spindle with Superimposition of Control Axes	12 Turret: 6,000	Live Tooling	2.0	5.9	–

CNC 5 AXIS MACHINING

Machine	RPM	Other Features	X, inches	Y, inches	Z, inches
DMG Mori DMU 50 Swivel Rotary Table	20,000	5 Axis Simultaneous Machining, Infrared Renishaw Probe, Laser Tool Measuring, 60 Station Tool Changer	25.6	20.5	18.7

CNC VERTICAL MACHINING

Machine	RPM	Other Features	X, inches	Y, inches	Z, inches
Makino S56	20,000	Programmable 4th Axis, Renishaw Touch Probe, Renishaw NC4 Tool Pick Up Laser, Mold and Die Capabilities, 20 Station Tool Changer	33.5	19.7	17.7
(3) Sharp AccuRite Mill Power	–	–	10.0	54.0	–
Brother SPEEDIO R450Xd1	16,000	Halter Robotic Cell, 28 Tools, Thru Spindle Coolant, Renishaw Spindle Probe	17.7	12.6	12.0
Brother SPEEDIO R450Xd1	16,000	Halter Robotic Cell, 28 Tools, Thru Spindle Coolant, Renishaw Spindle Probe	25.6	15.7	12.0

MANUAL LATHES

Machine	Length, inches
Trak 1630HS-RX Tool Room Lathe 2-Axis CNC 1.57″ Hole Thru Spindle	Swing Over Bed: 16 Swing Over Cross Slide: 8.6 Between Centers: 30

PRECISION SURFACE GRINDING

Machine	Capacity, inches
(3) Mitsui MSG-200MH Auto Lubrication, Sony LG10 2-Axis DRO	Maximum Wheel Size: 8 x 3/4 Electromagnetic Chuck with O.S. Walker Chuck Controls: 6 x 12
Mitsui MSG-400HMD Sony 2-Axis DRO	Electromagnetic Chuck with O.S. Walker Chuck Controls: 16 x 32
All supported by Herman Schmidt and System 3R workholding

ELECTRICAL DISCHARGE MACHINES

Machine	Features	X, inches	Y, inches	Z, inches
Mitsubishi MV122-R Advance Plus Wire EDM	5 Axis Machining Capabilities, Automatic Wire Threading (.004” Minimum Wire Diameter), Glass Scales, Chiller System, 3R Accessories	15.7	11.8	8.7
Makino Edge 2 Sink EDM	16 Station Tool Changer, 3R Tool Holders, C Axis Rotary, Oilmatic Chiller	11.81	9.84	9.84

AUTOMATED COOLANT MANAGEMENT

Machine	Features
168 Mfg FullShop Automated Coolant Monitoring and Delivery System	Unattended Optimal Coolant Delivery

Machine
310 Ton Toshiba Electric EC310V30 with Sepro S5-25 Three Axis Robot
200 Ton Toshiba Electric EC200SXIIV50 with Sepro Success 22 Three Axis Robot
110 Ton Toshiba Electric ECN110V21 with HY Robotics Sprue/Part Picking
85 Ton Toshiba Electric E85V30 with HY Robotics Sprue/Part Picking

Machine	Model
IMS Hopper Dryer	#130017-DRYER
(2) ConAir Carousal Dryers	–
(3) ConAir Drying Hoppers	–
(2) NovaDrier Systems	#ND-25 & ND-75
IMS Hopper Dryer	#MD-750-50
(4) ConAir TW Plus Thermolaters	–
Advantage Sentra LE Temperature Controller	–
Foremost Granulator	#302
Rapid Granulator	#150-35
Cumberland Granulator	#302
Plastic Process Equipment Tumbler Mixer	–
(2) ConAir Color Feeder	–
Novatec Gravimetric Color System	–
Novatec Blender System	–
Advantage Central Chiller System	–
Geiger Handling Conveyor and Vibratory Bowl	–

PART MARKING

Machine
Electrox FLeXZY 20W Laser Engraving Machine
Hermes IS 400 CNC Engraving Machine
Telesis TMP 6100 CNC Pin Stamp Marking System
CN-B100 90MM Automatic Pad Printer

WELDING

Machine	Capacity
Brightstar Laser Welder 1900 Series	80 Watt – 100 Joule
Miller Syncrowave 250 TIG Welder	250 Amps
Miller Millermatic Wire Feed Welder	200 Amps
Silver Soldering Capabilities	–

SAWING

Machine
Amada PCSAW330 Pulse Saw
2017 J.F. Berns Servo Auto Champ 2 Bar Chamfering Machine

OFFICE EQUIPMENT

Software & Systems
Gibbs Computer Aided Manufacturing
Solid Works Solid Modeling System
Solid Works Enterprise PDM Engineering Data Management
Esprit SolidWire CAD/CAM
Predator DNC
Predator Touch HMI
PolyWorks V12
ProShop – ERP Process Control System
M-Files Dynamic Content Management Software
Scytec DataXchange Machine Monitoring

TOOLING MANAGEMENT

Machine
Haimer TD2009 Balancing Machine
Haimer Microset Tool Presetter
Haimer Heatshrink System
Automated Toolcrib

RAPID PROTOTYPING

Machine	Build Area, inches	Materials Available
2020 Stratasys F370 3D FDM Printer	14 x 10 x 14	ABS, ASA, PCABS, ABS ESD7, Flexible TPU, and Diran (Nylon 6)

QUALITY CONTROL

Machine	Types/Specs
Zeiss Accura Coordinate Measuring Machine Probing Head, Laser Line Scan Head	X: 35.4” (900mm) Y: 70.9” (1800mm) Z: 27.6” (700mm)
Keyence IM-6225T Image Dimension Measurement System	–
Granite Plates	Starrett Pink – 36” x 72” x 12” – Grade AA Laboratory Tru-Stone Gray – 24” x 24” x 6” – Grade AA Tru-Stone Gray – 36” x 36” – Grade A Tru-Stone Gray – 24” x 36” – Grade B Starrett Gray – 8” x 12” – Grade A
Precision Gage Manufacturer for the Ophthalmic Industry	–
Complete Set Meyer, Deltronic Pin Gages and Mitutoyo Ceramic Gage Blocks	–
Full Set of Precision Optical Sagitta Gages	–
GSX Optical Digital Comparator	–
*$1,000,0000+ additional investments for quality control instruments*

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